Hybrid PCB Built On 10mil RO4003C and FR-4 Combined With Immersion Silver
(PCB’s are custom-made products, the picture and parameters shown are just for reference)
General description
This is a type of mixed PCB built on 10mil RO4003C substrate and FR-4 combined for the application of SMS Gateway. It's 1.12 mm thick with 4 layers copper of 1oz weight each layer, white silkscreen on blue solder mask and immersion silver on pads. The base material is from Rogers Corp supplying single up PCB per panel. They're fabricated per IPC 6012 Class 2 using supplied Gerber data. Each 25 boards are packed for shipment.
Features and benefits
RO4003C exhibits a stable dielectric constant over a broad frequency range. This makes it an ideal substrate for broadband applications;
Reducing signal loss in high frequency application meets the development needs of communication technology;
Cost reduction over stack-ups with all low loss material;
AOI inspection;
Electrical test and high voltage test;
Wide range of PCB supplying;
UL recognized and RoHS Directive-compliant;
IPC Class 2 / IPC Class 3.
Application
Low noise amplifier, Optical coupler, frequency converter, 4G antenna
Parameter and data sheet
| PCB SIZE | 35 x 100mm=1PCS |
| BOARD TYPE | Multilayer PCB |
| Number of Layers | 4 layers |
| Surface Mount Components | YES |
| Through Hole Components | YES |
| LAYER STACKUP | copper ------- 18um(0.5oz)+plate TOP layer |
| RO4003C 0.254mm |
| copper ------- 35um(1oz) MidLayer 1 |
| FR-4 0.5mm |
| copper ------- 35um(1oz) MidLayer 2 |
| FR-4 0.2mm |
| copper ------- 18um(0.5oz)+plate BOT layer |
| TECHNOLOGY | |
| Minimum Trace and Space: | 9.8 mil / 7.8 mil |
| Minimum / Maximum Holes: | 0.7 mm / 2.5 mm |
| Number of Different Holes: | 3 |
| Number of Drill Holes: | 184 |
| Number of Milled Slots: | 0 |
| Number of Internal Cutouts: | 0 |
| Impedance Control: | no |
| Number of Gold finger: | 0 |
| BOARD MATERIAL | |
| Glass Epoxy: | RO4003C Tg 280℃, er<3.38, FR-4 Tg 150℃ |
| Final foil external: | 1 oz |
| Final foil internal: | 1 oz |
| Final height of PCB: | 1.12 mm ±0.1 |
| PLATING AND COATING | |
| Surface Finish | Immersion silver |
| Solder Mask Apply To: | TOP and Bottom, 12micron Minimum |
| Solder Mask Color: | Blue, KSM-6189BL04/KSM-19H01 |
| Solder Mask Type: | LPSM |
| CONTOUR/CUTTING | Routing |
| MARKING | |
| Side of Component Legend | N/A |
| Colour of Component Legend | N/A |
| Manufacturer Name or Logo: | N/A |
| VIA | Plated through hole(PTH), minimum size 0.7mm. |
| FLAMIBILITY RATING | UL 94-V0 Approval MIN. |
| DIMENSION TOLERANCE | |
| Outline dimension: | 0.0059" |
| Board plating: | 0.0029" |
| Drill tolerance: | 0.002" |
| TEST | 100% Electrical Test prior shipment |
| TYPE OF ARTWORK TO BE SUPPLIED | email file, Gerber RS-274-X, PCBDOC etc |
| SERVICE AREA | Worldwide, Globally. |
Quality Policy
Bicheng has developed series of management procedures and approaches to assure that PCBs are in compliance with the customers' requirements, inclusive of selection of the vendors, work in progress (WIP) inspection, outgoing delivery inspection and customer service etc.
Evaluation and Audit of Suppliers
Suppliers have to be evaluated by Bicheng. In addition, Bicheng will appraise and rank suppliers every year to guarantee the materials supplied are meeting Bicheng’s requirements. Furthermore, Bicheng continuously develop suppliers and supervise them to improve their quality and environment management basing on the systems of ISO9001 & ISO14001.
Contract Evaluation
Bicheng shall review and verify customer's requirements to make sure that we have the capability to satisfy customers' requirements including specifications, delivery and other demands prior to accepting an order.
Making, audit and control of manufacturing data.
When customers' design data and specifications are provided to our market department, Bicheng has to verify all the requirements. Then, convert the design data into manufacturing data by CAM. Finally, a manufacturing instruction (MI) is generated according to the real manufacturing process and technologies for manufacturing department as the basis for actual fabrication. MI must be reviewed by independent engineers and QA engineers before issue.
Incoming Material Quality Control
All materials have to be inspected before warehousing. We established a series of strict inspection procedure and instruction to control the incoming materials. Furthermore, various precise inspecting instruments and apparatus guarantee the capability to judge the material good or not. We issue material with first in first out principle, and give out “alarm” for the material that will reach the shelf life to ensure the materials are used up before expiry.
Control of Production Process
Right manufacturing instruction (MI), comprehensive equipment management and maintenance and process control, strict WIP inspection and monitoring as well as working instruction, all those make the whole fabrication process totally controlled.
Final Control and Inspection
All PCBs have to be gone through the open and short test as well as visual inspection after passed the specified physical tests. We own various advanced test equipment including customized, probe flying test machines to guarantee that each PCB is 100% tested.
Product Delivery Audit
We set up a dedicated FQA department to inspect the PCB products according to the customer's specifications and requirements by sampling. Qualified PCBs are going to be packed.
FQA also has to carry out a 100% audit of the warehouse packing and shipping products, including product number, customer number, product quantity, shipping address and so on prior to shipment.
Customer Service
We sets up a professional customer service team to proactively communicate with customers and timely deal with the customers' feedbacks. We highly focus on customers' needs and to understand customers’ demands, timely to adjust the policy of customer service and PCB product requirements.
