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TSM-DS3 PCB 2-layer - 0.508 mm (20 mil) | Copper_layer - 1oz (35µm), 2oz (70µm) with Immersion Silver

TSM-DS3 PCB 2-layer - 0.508 mm (20 mil) | Copper_layer - 1oz (35µm), 2oz (70µm) with Immersion Silver

Detail Information
Product Description

Introducing TSM-DS3 PCB: A High-Performance Solution for Demanding Applications

 

TSM-DS3, a cutting-edge ceramic-filled reinforced material with a mere 5% fiberglass content, has emerged as a game-changer in the realm of advanced circuit board manufacturing. This material, which competes head-to-head with traditional epoxies, excels in fabricating large format complex multilayers with unparalleled precision and reliability.

 

Q: What sets TSM-DS3 apart from traditional epoxy materials in circuit board manufacturing?
A: TSM-DS3 boasts a remarkably low dissipation factor of 0.0011 at 10 GHz, setting a new standard in the industry. Its high thermal conductivity of 0.65 W/m*K effectively dissipates heat away from critical components within a printed wiring board (PWB) design. Additionally, TSM-DS3 showcases minimal coefficients of thermal expansion, ensuring optimal performance in environments with demanding thermal cycling requirements.

 

 

TSM-DS3 Typical Values

Property Test Method Unit TSM-DS3 Unit TSM-DS3
Dk IPC-650 2.5.5.3   3.00   3.00
TcK (-30 to 120 °C) IPC-650 2.5.5.5.1 (Modified) ppm 5.4 ppm 5.4
Df IPC-650 2.5.5.5.1 (Modified)   0.0011   0.0011
Dielectric Breakdown IPC-650 2.5.6 (ASTM D 149) kV 47.5 kV 47.5
Dielectric Strength ASTM D 149 (Through Plane) V/mil 548 V/mm 21,575
Arc Resistance IPC-650 2.5.1 Seconds 226 Seconds 226
Moisture Absorption IPC-650 2.6.2.1 % 0.07 % 0.07
Flexural Strength (MD) ASTM D 790/ IPC-650 2.4.4 psi 11,811 N/mm2 81
Flexural Strength (CD) ASTM D 790/ IPC-650 2.4.4 psi 7,512 N/mm2 51
Tensile Strength (MD) ASTM D 3039/IPC-650 2.4.19 psi 7,030 N/mm2 48
Tensile Strength (CD) ASTM D 3039/IPC-650 2.4.19 psi 3,830 N/mm2 26
Elongation at Break (MD) ASTM D 3039/IPC-650 2.4.19 % 1.6 % 1.6
Elongation at Break (CD) ASTM D 3039/IPC-650 2.4.19 % 1.5 % 1.5
Young’s Modulus (MD) ASTM D 3039/IPC-650 2.4.19 psi 973,000 N/mm2 6,708
Young’s Modulus (CD) ASTM D 3039/IPC-650 2.4.19 psi 984,000 N/mm2 6,784
Poisson’s Ratio (MD) ASTM D 3039/IPC-650 2.4.19   0.24   0.24
Poisson’s Ratio (CD) ASTM D 3039/IPC-650 2.4.19   0.20   0.20
Compressive Modulus ASTM D 695 (23.C) psi 310,000 N/mm2 2,137
Flexural Modulus (MD) ASTM D 790/IPC-650 2.4.4 kpsi 1,860 N/mm2 12,824
Flexural Modulus (CD) ASTM D 790/IPC-650 2.4.4 kpsi 1,740 N/mm2 11,996
Peel Strength (CV1) IPC-650 2.4.8 Sec 5.2.2 (TS) lbs/in 8 N/mm 1.46
Thermal Conductivity (unclad) ASTM F 433/ASTM 1530-06 W/M*K 0.65 W/M*K 0.65
Dimensional Stability (MD) IPC-650 2.4.39 Sec. 5.4 (After Bake) mils/in. 0.21 mm/M 0.21
Dimensional Stability (CD) IPC-650 2.4.39 Sec. 5.4 (After Bake) mils/in. 0.20 mm/M 0.20
Dimensional Stability (MD) IPC-650 2.4.39 Sec. 5.5 (TS) mils/in. 0.15 mm/M 0.15
Dimensional Stability (CD) IPC-650 2.4.39 Sec. 5.5 (TS) mils/in. 0.10 mm/M 0.10
Surface Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (ET) Mohms 2.3 x 10^6 Mohms 2.3 x 10^6
Surface Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (HC) Mohms 2.1 x 10^7 Mohms 2.1 x 10^7
Volume Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (ET) Mohms/cm 1.1 x 10^7 Mohms/cm 1.1 x 10^7
Volume Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (HC) Mohms/cm 1.8 x 10^8 Mohms/cm 1.8 x 10^8
CTE (x axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 10 ppm/ºC 10
CTE (y axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 16 ppm/ºC 16
CTE (z axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 23 ppm/ºC 23
Density (Specific Gravity) ASTM D 792 g/cm3 2.11 g/cm3 2.11
Hardness ASTM D 2240 (Shore D)   79   79
Td (2% Weight Loss) IPC-650 2.4.24.6 (TGA) ºC 526 ºC 526
Td (5% Weight Loss) IPC-650 2.4.24.6 (TGA) ºC 551 ºC 551

 

 

Q: What are the key features of TSM-DS3 that make it an ideal choice for high-power applications?
A: The dielectric constant of 3.0 with tight tolerances, a dissipation factor of 0.0014 at 10 GHz, and a high thermal conductivity of 0.65 W/MK (unclad) are some of the standout features of TSM-DS3. Moreover, its low moisture absorption rate and matched copper coefficient of thermal expansion in all axes enhance its suitability for high-power applications.

 

 

Q: How does TSM-DS3 facilitate the construction of complex PCBs with consistency and predictability?
A: With a low fiberglass content (~5%) and dimensional stability rivaling epoxy materials, TSM-DS3 enables the production of large format high layer count PCBs with ease. This material's compatibility with resistive foils and temperature stability across a wide range further contribute to its ability to build complex PCBs with reliability and consistency.

 

 

The Benefits of TSM-DS3 are Multifold:

  • Low fiberglass content (~5%) for enhanced performance
  • Dimensional stability that rivals epoxy materials
  • Facilitates the production of large format high layer count PCBs
  • Enables the construction of complex PCBs with consistency and predictability
  • Temperature stability with a dielectric constant variation of ± 0.25% across a wide temperature range
  • Compatibility with resistive foils for diverse applications

 

 

PCB Capability TSM-DS3

PCB Material: Ceramic-filled Woven Fiberglass PTFE Laminates
Designation: TSM-DS3
Dielectric constant: 3 +/-0.05
Dissipation factor 0.0011
Layer count: Single Sided, Double Sided, Multi-layer PCB, Hybrid PCB
Copper weight: 1oz (35µm), 2oz (70µm)
Dielectric thickness 5mil (0.127mm), 10mil (0.254mm), 20mil (0.508mm), 30mil (0.762mm), 60mil (1.524mm), 90mil (2.286mm)
PCB size: ≤400mm X 500mm
Solder mask: Green, Black, Blue, Yellow, Red etc.
Surface finish: Immersion gold, HASL, Immersion silver, Immersion tin, ENEPIG, OSP, Bare copper, Pure gold etc..

 

 

Q: What are some typical applications of TSM-DS3 PCBs?

A: TSM-DS3 PCBs find applications in couplers, phased array antennas, radar manifolds, mmWave antenna/automotive systems, oil drilling equipment, and semiconductor/ATE testing environments.

 

TSM-DS3 PCB 2-layer - 0.508 mm (20 mil) | Copper_layer  - 1oz (35µm), 2oz (70µm) with Immersion Silver 0

 

In conclusion, TSM-DS3 PCBs represent a groundbreaking advancement in circuit board technology, offering unmatched performance and reliability for a wide range of high-power applications. With its exceptional characteristics and versatile applications, TSM-DS3 is poised to revolutionize the electronics industry worldwide.

 

products
PRODUCTS DETAILS
TSM-DS3 PCB 2-layer - 0.508 mm (20 mil) | Copper_layer - 1oz (35µm), 2oz (70µm) with Immersion Silver
Detail Information
Product Description

Introducing TSM-DS3 PCB: A High-Performance Solution for Demanding Applications

 

TSM-DS3, a cutting-edge ceramic-filled reinforced material with a mere 5% fiberglass content, has emerged as a game-changer in the realm of advanced circuit board manufacturing. This material, which competes head-to-head with traditional epoxies, excels in fabricating large format complex multilayers with unparalleled precision and reliability.

 

Q: What sets TSM-DS3 apart from traditional epoxy materials in circuit board manufacturing?
A: TSM-DS3 boasts a remarkably low dissipation factor of 0.0011 at 10 GHz, setting a new standard in the industry. Its high thermal conductivity of 0.65 W/m*K effectively dissipates heat away from critical components within a printed wiring board (PWB) design. Additionally, TSM-DS3 showcases minimal coefficients of thermal expansion, ensuring optimal performance in environments with demanding thermal cycling requirements.

 

 

TSM-DS3 Typical Values

Property Test Method Unit TSM-DS3 Unit TSM-DS3
Dk IPC-650 2.5.5.3   3.00   3.00
TcK (-30 to 120 °C) IPC-650 2.5.5.5.1 (Modified) ppm 5.4 ppm 5.4
Df IPC-650 2.5.5.5.1 (Modified)   0.0011   0.0011
Dielectric Breakdown IPC-650 2.5.6 (ASTM D 149) kV 47.5 kV 47.5
Dielectric Strength ASTM D 149 (Through Plane) V/mil 548 V/mm 21,575
Arc Resistance IPC-650 2.5.1 Seconds 226 Seconds 226
Moisture Absorption IPC-650 2.6.2.1 % 0.07 % 0.07
Flexural Strength (MD) ASTM D 790/ IPC-650 2.4.4 psi 11,811 N/mm2 81
Flexural Strength (CD) ASTM D 790/ IPC-650 2.4.4 psi 7,512 N/mm2 51
Tensile Strength (MD) ASTM D 3039/IPC-650 2.4.19 psi 7,030 N/mm2 48
Tensile Strength (CD) ASTM D 3039/IPC-650 2.4.19 psi 3,830 N/mm2 26
Elongation at Break (MD) ASTM D 3039/IPC-650 2.4.19 % 1.6 % 1.6
Elongation at Break (CD) ASTM D 3039/IPC-650 2.4.19 % 1.5 % 1.5
Young’s Modulus (MD) ASTM D 3039/IPC-650 2.4.19 psi 973,000 N/mm2 6,708
Young’s Modulus (CD) ASTM D 3039/IPC-650 2.4.19 psi 984,000 N/mm2 6,784
Poisson’s Ratio (MD) ASTM D 3039/IPC-650 2.4.19   0.24   0.24
Poisson’s Ratio (CD) ASTM D 3039/IPC-650 2.4.19   0.20   0.20
Compressive Modulus ASTM D 695 (23.C) psi 310,000 N/mm2 2,137
Flexural Modulus (MD) ASTM D 790/IPC-650 2.4.4 kpsi 1,860 N/mm2 12,824
Flexural Modulus (CD) ASTM D 790/IPC-650 2.4.4 kpsi 1,740 N/mm2 11,996
Peel Strength (CV1) IPC-650 2.4.8 Sec 5.2.2 (TS) lbs/in 8 N/mm 1.46
Thermal Conductivity (unclad) ASTM F 433/ASTM 1530-06 W/M*K 0.65 W/M*K 0.65
Dimensional Stability (MD) IPC-650 2.4.39 Sec. 5.4 (After Bake) mils/in. 0.21 mm/M 0.21
Dimensional Stability (CD) IPC-650 2.4.39 Sec. 5.4 (After Bake) mils/in. 0.20 mm/M 0.20
Dimensional Stability (MD) IPC-650 2.4.39 Sec. 5.5 (TS) mils/in. 0.15 mm/M 0.15
Dimensional Stability (CD) IPC-650 2.4.39 Sec. 5.5 (TS) mils/in. 0.10 mm/M 0.10
Surface Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (ET) Mohms 2.3 x 10^6 Mohms 2.3 x 10^6
Surface Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (HC) Mohms 2.1 x 10^7 Mohms 2.1 x 10^7
Volume Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (ET) Mohms/cm 1.1 x 10^7 Mohms/cm 1.1 x 10^7
Volume Resistivity IPC-650 2.5.17.1 Sec. 5.2.1 (HC) Mohms/cm 1.8 x 10^8 Mohms/cm 1.8 x 10^8
CTE (x axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 10 ppm/ºC 10
CTE (y axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 16 ppm/ºC 16
CTE (z axis) (RT to 125ºC) IPC-650 2.4.41/TMA ppm/ºC 23 ppm/ºC 23
Density (Specific Gravity) ASTM D 792 g/cm3 2.11 g/cm3 2.11
Hardness ASTM D 2240 (Shore D)   79   79
Td (2% Weight Loss) IPC-650 2.4.24.6 (TGA) ºC 526 ºC 526
Td (5% Weight Loss) IPC-650 2.4.24.6 (TGA) ºC 551 ºC 551

 

 

Q: What are the key features of TSM-DS3 that make it an ideal choice for high-power applications?
A: The dielectric constant of 3.0 with tight tolerances, a dissipation factor of 0.0014 at 10 GHz, and a high thermal conductivity of 0.65 W/MK (unclad) are some of the standout features of TSM-DS3. Moreover, its low moisture absorption rate and matched copper coefficient of thermal expansion in all axes enhance its suitability for high-power applications.

 

 

Q: How does TSM-DS3 facilitate the construction of complex PCBs with consistency and predictability?
A: With a low fiberglass content (~5%) and dimensional stability rivaling epoxy materials, TSM-DS3 enables the production of large format high layer count PCBs with ease. This material's compatibility with resistive foils and temperature stability across a wide range further contribute to its ability to build complex PCBs with reliability and consistency.

 

 

The Benefits of TSM-DS3 are Multifold:

  • Low fiberglass content (~5%) for enhanced performance
  • Dimensional stability that rivals epoxy materials
  • Facilitates the production of large format high layer count PCBs
  • Enables the construction of complex PCBs with consistency and predictability
  • Temperature stability with a dielectric constant variation of ± 0.25% across a wide temperature range
  • Compatibility with resistive foils for diverse applications

 

 

PCB Capability TSM-DS3

PCB Material: Ceramic-filled Woven Fiberglass PTFE Laminates
Designation: TSM-DS3
Dielectric constant: 3 +/-0.05
Dissipation factor 0.0011
Layer count: Single Sided, Double Sided, Multi-layer PCB, Hybrid PCB
Copper weight: 1oz (35µm), 2oz (70µm)
Dielectric thickness 5mil (0.127mm), 10mil (0.254mm), 20mil (0.508mm), 30mil (0.762mm), 60mil (1.524mm), 90mil (2.286mm)
PCB size: ≤400mm X 500mm
Solder mask: Green, Black, Blue, Yellow, Red etc.
Surface finish: Immersion gold, HASL, Immersion silver, Immersion tin, ENEPIG, OSP, Bare copper, Pure gold etc..

 

 

Q: What are some typical applications of TSM-DS3 PCBs?

A: TSM-DS3 PCBs find applications in couplers, phased array antennas, radar manifolds, mmWave antenna/automotive systems, oil drilling equipment, and semiconductor/ATE testing environments.

 

TSM-DS3 PCB 2-layer - 0.508 mm (20 mil) | Copper_layer  - 1oz (35µm), 2oz (70µm) with Immersion Silver 0

 

In conclusion, TSM-DS3 PCBs represent a groundbreaking advancement in circuit board technology, offering unmatched performance and reliability for a wide range of high-power applications. With its exceptional characteristics and versatile applications, TSM-DS3 is poised to revolutionize the electronics industry worldwide.

 

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