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General Profile
Metal core PCB is thermal management circuit board used in LED lighting which needs fast cooling dissipation. The metal core can be aluminum (aluminum core PCB) and copper (copper core PCB), even iron base. The fastest speed of heat transfer is on copper which is designed in the form of thermoelectric separation.
Advantages
1) Effective heat dissipation reduces the operating temperature of the module and prolongs the service life;
2) Power density and reliability are improved up 10%;
3) Reduce the dependence of heat sinks and other hardware (including thermal interface materials);
4) Reduce the volume of the product;
5) Reduce the cost of hardware and assembly;
6) Optimization combination of power circuit and control circuit;
7) Replace the fragile ceramic substrate and obtain a better mechanical durability;
8) Reduce the operating temperature of the equipment;
Applications
LED lighting, Switch regulator, DC/AC converter, Communication electronic equipment, A filter electric circuit, Office automation equipment, Motor driver, Motor controller, Automobile etc.
Solder Mask
Depending on whether light is to be absorbed or reflected, we have green, black and white solder mask. White solder mask is commonly used in LED PCB application and we use super white LED solder mask and no yellowish or brown colour occurs after the bare PCB baking as well as reflow and wave solder PCB assembly processes.
PCB Services
1) Single sided, double sided and multi layers.
2) Insulated metal substrate (IMS PCB) and Metal core PCB(MCPCB)
3) High thermal conductivity to 3W/MK
4) Heavy copper up to 3oz
5) Proceeding thickness: 0.4-6.0mm thick
6) Plate through hole (PTH≥20μm)
7) BGA(mininum pad at 14 mil), Impedance control (+/-10)
8) V-Groove, Punch, CNC mill
9) Long strips, composite aluminum
10) ENIG, HASL, OSP and Immersion tin
Build Up
Single sided Double sided type(1)
Double sided type(2) Multilayer
MCPCB Capabilities 2018
| NO. | Parameter | Value |
| 1 | Type of Metal Core | Aluminum, Copper, Iron |
| 2 | Model of Metal Core | A1100, A5052, A6061, A6063, C1100 |
| 3 | Surface Finish | HASL, Immersion Gold, Immersion Silver, OSP |
| 4 | Thickness of Surface plating | HASL: Sn>2.54µm, ENIG: Au 0.025-0.1µm, Ni 2.5-5µm |
| 5 | Layer Count | 1-4 Layers |
| 6 | Maximum of Board Size | 23" x 46" (584mm×1168mm) |
| 7 | Mininum of Board Size | 0.1969" x 0.1969" (5mm×5mm) |
| 8 | Board Thickness | 0.0157" x 0.2362" (0.4-6.0mm) |
| 9 | Copper Thickness | 0.5OZ(17.5µm)，1OZ(35µm)，2OZ(70µm)，3OZ(105µm)，4OZ(140µm) to 10oz (350µm) |
| 10 | Minimum Track Width | 5mil (0.127mm) |
| 11 | Minimum Space | 5mil (0.127mm) |
| 12 | Minimum Hole Size | 0.0197" (0.5mm) |
| 13 | Maximum Hole Size | No limit |
| 14 | Minimum Holes Punched | PCB thickness <1.0mm: 0.0394" (1.0mm) |
| PCB thikness 1.2-3.0mm: 0.0591" (1.5mm) | ||
| 15 | PTH Wall Thickness | >20µm |
| 16 | Tolerance of PTH | ±0.00295" (0.075mm) |
| 17 | Tolerance of NPTH | ±0.00197" (0.05mm) |
| 18 | Deviation of Hole Position | ±0.00394" (0.10mm) |
| 19 | Outline Tolerance | Routing: ±0.00394" (0.1mm) |
| Punching: ±0.00591" (0.15mm) | ||
| 20 | Angle of V-cut | 30°, 45°, 60° |
| 21 | V-cut Size | 0.1969" x 47.24" (5mm×1200mm) |
| 22 | Thickness of V-cut Board | 0.0236" x 0.1181" (0.6-3mm) |
| 23 | Tolerance of V-cut Angle | ±5º |
| 24 | V-CUT Verticality | ≤0.0059" (0.15mm) |
| 25 | Minimum Square Slots Punched | PCB thickness < 1.0mm: 0.0315" x 0.0315" (0.8 x 0.8mm) |
| PCB thickness 1.2-3.0mm: 0.0394" x 0.0394" (1.0 x 1.0mm) | ||
| 26 | Minimum BGA PAD | 0.01378" (0.35mm) |
| 27 | Minimum Width of Solder Mask Bridge. | 8mil (0.2032mm) |
| 28 | Minimum Thickness of Solder Mask | >13µm (0.013mm) |
| 29 | Insulation Resistance | 1012ΩNormal |
| 30 | Peel-off Strength | 2.2N/mm |
| 31 | Solder float | 260℃ 3min |
| 32 | E-test Voltage | 50-250V |
| 33 | Thermal Conductivity | 0.8-8W/M.K |
| 34 | Warp or Twist | ≤0.5% |
| 35 | Flammability | FV-0 |
| 36 | Minimum Height of Component indicator | 0.0059"(0.15mm) |
| 37 | Minimum Open Solder Mask on Pad | 0.000394" (0.01mm) |
Product Details:
Payment & Shipping Terms:
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| Glass Epoxy: | 2W/MK Dielectric Material, Aluminum Based PCB | Final Height Of PCB: | 1.6mm ±0.16 |
|---|---|---|---|
| Final Foil External: | 1 Oz | Surface Finish: | HASL, Lead Free, Sn>=2.54µm |
| Solder Mask Color: | White. | Colour Of Component Legend: | Black |
| TEST: | 100% Electrical Test Prior Shipment |
Product profile
1.1 General description
This is a type of Aluminum PCB for the application of Led Lighting. It's a single layer
MCPCB board at 1.6 mm thick with 2W/MK thermal conductivity. The aluminum plate
is from ITEQ, Solder mask and silkscreen from Taiyo. It's fabricated per IPC 6012
Class 2 using supplied Gerber data. Each 10 boards or panels are packed separately.
1.2 Features and benifits
A. SMT process.
B. Effective heat dissipation reduces the operating temperature of the module and
prolongs the service life.
C. Power density and reliability are improved up 10%.
D. Reduce the dependence of heat sinks and other hardware (including thermal interface
materials),
E. Reduce the volume of the product,
F. Reduce the cost of hardware and assembly,
G. Strict WIP inspection and monitoring as well as working instruction,
H. Whole fabrication process are totally controlled.
I. Meeting your printed circuit board needs from PCB prototyping to mass volume
production.
J. UL recognized and RoHS Directive-compliant
K. RoHS materials
L. UL conformed
1.3 Application
Input-output amplifier, DC/AC converter, Automotive ignitor, Street lamp
1.4 Parameter and data sheet
| PCB SIZE | 160 x 83mm=8PCS |
| BOARD TYPE | |
| Number of Layers | Single sided PCB |
| Surface Mount Components | YES |
| Through Hole Components | NO |
| LAYER STACKUP | copper ------- 35um(1oz) |
| 80um 2W/MK dielectric material | |
| Metal base (Aluminum 5052) | |
| TECHNOLOGY | |
| Minimum Trace and Space: | 10mil/12mil |
| Minimum / Maximum Holes: | 0.4/2.5mm |
| Number of Different Holes: | 5 |
| Number of Drill Holes: | 454 |
| Number of Milled Slots: | 22 |
| Number of Internal Cutouts: | 0 |
| Impedance Control | no |
| BOARD MATERIAL | |
| Glass Epoxy: | 2W/MK dielectric material, Aluminum based PCB |
| Final foil external: | 1oz |
| Final foil internal: | 0oz |
| Final height of PCB: | 1.6mm ±0.16 |
| PLATING AND COATING | |
| Surface Finish | HASL, Lead Free, Sn>=2.54µm |
| Solder Mask Apply To: | Top ,12micon Minimum. |
| Solder Mask Color: | White. |
| Solder Mask Type: | LPSM |
| CONTOUR/CUTTING | Routing |
| MARKING | |
| Side of Component Legend | TOP |
| Colour of Component Legend | Black |
| Manufacturer Name or Logo: |
Marked on the board in a conductor and leged FREE AREA |
| VIA | Plated Through Hole(PTH), via tented. |
| FLAMIBILITY RATING | UL 94-V0 Approval MIN. |
| DIMENSION TOLERANCE | |
| Outline dimension: | 0.0059" (0.15mm) |
| Board plating: | 0.0030" (0.076mm) |
| Drill tolerance: | 0.002" (0.05mm) |
| TEST | 100% Electrical Test prior shipment |
| TYPE OF ARTWORK TO BE SUPPLIED | email file, Gerber RS-274-X, PCBDOC etc |
| SERVICE AREA | Worldwide, Globally. |
The Variety of Aluminum PCBs
PCB Grinding Machine
