BICHENG ENTERPRISE LIMITED

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Home SamplesMetal Core PCB

Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided

Customer Reviews
Kevin, Received and tested the boards - thanks very much. These are perfect, exactly what we needed. rgds Rich

—— Rich Rickett

Ruth, I got the PCB today, and they are just perfect. Please stay a little patience, my next order is coming soon. Kind regards from Hamburg Olaf

—— Olaf Kühnhold

Hi Natalie. It was perfect, I attach some pictures for your reference. And I send you next 2 projects to budget. Thanks a lot again

—— Seba T.

Kevin, Thanks, they were perfectly made, and work well. As promised, here are the links for my latest project, using the PCBs you manufactured for me:

—— Daniel F

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Metal Core PCB

  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers

General Profile

Metal core PCB is thermal management circuit board used in LED lighting which needs fast cooling dissipation. The metal core can be aluminum (aluminum core PCB) and copper (copper core PCB), even iron base. The fastest speed of heat transfer is on copper which is designed in the form of thermoelectric separation.

 

Advantages

1) Effective heat dissipation reduces the operating temperature of the module and prolongs the service life;

2) Power density and reliability are improved up 10%;

3) Reduce the dependence of heat sinks and other hardware (including thermal interface materials);

4) Reduce the volume of the product;

5) Reduce the cost of hardware and assembly;

6) Optimization combination of power circuit and control circuit;

7) Replace the fragile ceramic substrate and obtain a better mechanical durability;

8) Reduce the operating temperature of the equipment;

 

Applications

LED lighting, Switch regulator, DC/AC converter, Communication electronic equipment, A filter electric circuit, Office automation equipment, Motor driver, Motor controller, Automobile etc.


Solder Mask
Depending on whether light is to be absorbed or reflected, we have green, black and white solder mask. White solder mask is commonly used in LED PCB application and we use super white LED solder mask and no yellowish or brown colour occurs after the bare PCB baking as well as reflow and wave solder PCB assembly processes.

PCB Services
1) Single sided, double sided and multi layers.
2) Insulated metal substrate (IMS PCB) and Metal core PCB(MCPCB)
3) High thermal conductivity to 3W/MK
4) Heavy copper up to 3oz
5) Proceeding thickness: 0.4-6.0mm thick
6) Plate through hole (PTH≥20μm)
7) BGA(mininum pad at 14 mil), Impedance control (+/-10)
8) V-Groove, Punch, CNC mill
9) Long strips, composite aluminum
10) ENIG, HASL, OSP and Immersion tin

 

Build Up

     

Single sided                                                                                     Double sided type(1)

   

Double sided type(2)                                                                        Multilayer                

 

MCPCB Capabilities 2018

NO. Parameter Value
1 Type of Metal Core Aluminum, Copper, Iron
2 Model of Metal Core A1100, A5052, A6061, A6063, C1100
3 Surface Finish HASL, Immersion Gold, Immersion Silver, OSP
4 Thickness of Surface plating HASL: Sn>2.54µm, ENIG: Au 0.025-0.1µm, Ni 2.5-5µm
5 Layer Count 1-4 Layers
6 Maximum of Board Size 23" x 46" (584mm×1168mm)
7 Mininum of Board Size 0.1969" x 0.1969" (5mm×5mm)
8 Board Thickness 0.0157" x 0.2362" (0.4-6.0mm)
9 Copper Thickness 0.5OZ(17.5µm),1OZ(35µm),2OZ(70µm),3OZ(105µm),4OZ(140µm) to 10oz (350µm)
10 Minimum Track Width 5mil (0.127mm)
11 Minimum Space 5mil (0.127mm)
12 Minimum Hole Size 0.0197" (0.5mm)
13 Maximum Hole Size No limit
14 Minimum Holes Punched PCB thickness <1.0mm: 0.0394" (1.0mm)
PCB thikness 1.2-3.0mm: 0.0591" (1.5mm)
15 PTH Wall Thickness >20µm
16 Tolerance of PTH ±0.00295" (0.075mm)
17 Tolerance of NPTH ±0.00197" (0.05mm)
18 Deviation of Hole Position ±0.00394" (0.10mm)
19 Outline Tolerance Routing: ±0.00394" (0.1mm)
Punching: ±0.00591" (0.15mm)
20 Angle of V-cut 30°, 45°, 60°
21 V-cut Size 0.1969" x 47.24" (5mm×1200mm)
22 Thickness of V-cut Board 0.0236" x 0.1181" (0.6-3mm)
23 Tolerance of V-cut Angle ±5º
24 V-CUT Verticality ≤0.0059" (0.15mm)
25 Minimum Square Slots Punched PCB thickness < 1.0mm: 0.0315" x 0.0315" (0.8 x 0.8mm)
PCB thickness 1.2-3.0mm: 0.0394" x 0.0394" (1.0 x 1.0mm)
26 Minimum BGA PAD 0.01378" (0.35mm)
27 Minimum Width of Solder Mask Bridge. 8mil (0.2032mm)
28 Minimum Thickness of Solder Mask >13µm (0.013mm)
29 Insulation Resistance 1012ΩNormal
30 Peel-off Strength 2.2N/mm
31 Solder float 260℃ 3min
32 E-test Voltage 50-250V
33 Thermal Conductivity 0.8-8W/M.K
34 Warp or Twist ≤0.5%
35 Flammability FV-0
36 Minimum Height of Component indicator 0.0059"(0.15mm)
37 Minimum Open Solder Mask on Pad 0.000394" (0.01mm)

                        

Metal Core PCB Sample Introduction

Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided

China Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided Supplier
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Large Image :  Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided

Product Details:

Place of Origin: China
Brand Name: Bicheng Enterprise Limited
Certification: UL
Model Number: BIC-0453-V4.53

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: USD 20-30
Packaging Details: Vacuum
Delivery Time: 5-6 working days
Payment Terms: T/T, Paypal
Supply Ability: 45000 pieces per month
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Detailed Product Description
Number Of Layers: Single Sided PCB Thermal Conductivity: 1W/MK Dielectric Material, MCPCB
Final Height Of PCB: 1.6mm ±0.16 Final Foil External: 1 Oz
Surface Finish: Hot Air Soldering Solder Mask Color: White
Colour Of Component Legend: Black Test: 100% Electrical Test Prior Shipment

Product profile

 

 

1.1 General description

 

This is a type of metal core PCB built on aluminum substrate with 1W/MK dielectric

material for the application of inverter circuit. It's 1.6 mm thick, black silkscreen over

white solder mask. Pads are plated by a layer of hot air leveling tin. The base material

is used from ITEQ, entire board supplying 1 PCB up. They're fabricated per IPC 6012

Class 2 using supplied Gerber data. Every 50 boards are packed for shipment.

 

 

1.2 Features and benefits

 

A. Improve the power density and reliability of the device;

B. Optimization combination of power circuit and control circuit;

C. Reduce the operating temperature of the equipment;

D. Effective heat dissipation reduces the operating temperature of the module and

prolongs the service life;

E. Strict WIP inspection and monitoring as well as working instruction;

F. Meeting your PCB needs from prototype to mass production;

G. Powerful PCB capabilities support your research and development, sales and

marketing;

H. 8000 types of PCB per month;

I. Quick CADCAM checking and free PCB quotation;

 

 

1.3 Application

 

Power supply equipment, A filter electric circuit, Solid relay, Outdoor lighting for

expressway

 

 

1.4 Parameter and data sheet

 

PCB SIZE 55 x 10mm=1PCS
BOARD TYPE Aluminum core PCB, IMS type
Number of Layers Single sided PCB
Surface Mount Components YES
Through Hole Components NO
LAYER STACKUP copper ------- 35um(1oz)
1W/MK dielectric material
Aluminum 5052
TECHNOLOGY  
Minimum Trace and Space: 20 mil / 20 mil
Minimum / Maximum Holes: 3.5 / 3.5 mm
Number of Different Holes: 1
Number of Drill Holes: 4
Thermal resistance(°C/W) ≤0.45
Breakdown Voltage(VDC) 4000
Impedance Control no
BOARD MATERIAL  
Thermal conductivity 1W/MK dielectric material, MCPCB
Final foil external: 1 oz
Final foil internal: 0 oz
Final height of PCB: 1.6mm ±0.16
PLATING AND COATING  
Surface Finish Hot Air Soldering
Solder Mask Apply To: Top. 12µm Minimum.
Solder Mask Color: White
Solder Mask Type: LPSM
CONTOUR/CUTTING Routing
MARKING  
Side of Component Legend TOP
Colour of Component Legend Black
Manufacturer Name or Logo:

Marked on the board in a conductor and

leged FREE AREA

VIA no via
FLAMIBILITY RATING UL 94-V0 Approval MIN.
DIMENSION TOLERANCE  
Outline dimension: 0.0059" (0.15mm)
Board plating: 0.0030" (0.076mm)
Drill tolerance: 0.002" (0.05mm)
TEST 100% Electrical Test prior shipment
TYPE OF ARTWORK TO BE SUPPLIED email file, Gerber RS-274-X, PCBDOC etc
SERVICE AREA Worldwide, Globally.

 

Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided

Aluminum Metal Core PCB On 1W/MK Dielectric PP With HASL Lead Free Single Sided

 

Contact Details
BICHENG ENTERPRISE LIMITED

Contact Person: Ms. Bonnie Shi

Tel: 86-755-27374946

Fax: 86-755-27374947

Send your inquiry directly to us (0 / 3000)