BICHENG ENTERPRISE LIMITED

Specialized in heavy copper PCBs for 15 years

High Frequency PCB | Metal Core PCB | Flexible PCB

90%  export | UL, ISO 9001, ISO14001 and TS 16949 certified

 

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Home SamplesMetal Core PCB

Aluminium PCB Built On 1 W/K Thermal Conductivity for Power LED Lighting

Customer Reviews
Kevin, Received and tested the boards - thanks very much. These are perfect, exactly what we needed. rgds Rich

—— Rich Rickett

Ruth, I got the PCB today, and they are just perfect. Please stay a little patience, my next order is coming soon. Kind regards from Hamburg Olaf

—— Olaf Kühnhold

Hi Natalie. It was perfect, I attach some pictures for your reference. And I send you next 2 projects to budget. Thanks a lot again

—— Seba T.

Kevin, Thanks, they were perfectly made, and work well. As promised, here are the links for my latest project, using the PCBs you manufactured for me:

—— Daniel F

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Metal Core PCB

  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers
  • High Precision Metal Core PCB suppliers

General Profile

Metal core PCB is thermal management circuit board used in LED lighting which needs fast cooling dissipation. The metal core can be aluminum (aluminum core PCB) and copper (copper core PCB), even iron base. The fastest speed of heat transfer is on copper which is designed in the form of thermoelectric separation.

 

Advantages

1) Effective heat dissipation reduces the operating temperature of the module and prolongs the service life;

2) Power density and reliability are improved up 10%;

3) Reduce the dependence of heat sinks and other hardware (including thermal interface materials);

4) Reduce the volume of the product;

5) Reduce the cost of hardware and assembly;

6) Optimization combination of power circuit and control circuit;

7) Replace the fragile ceramic substrate and obtain a better mechanical durability;

8) Reduce the operating temperature of the equipment;

 

Applications

LED lighting, Switch regulator, DC/AC converter, Communication electronic equipment, A filter electric circuit, Office automation equipment, Motor driver, Motor controller, Automobile etc.


Solder Mask
Depending on whether light is to be absorbed or reflected, we have green, black and white solder mask. White solder mask is commonly used in LED PCB application and we use super white LED solder mask and no yellowish or brown colour occurs after the bare PCB baking as well as reflow and wave solder PCB assembly processes.

PCB Services
1) Single sided, double sided and multi layers.
2) Insulated metal substrate (IMS PCB) and Metal core PCB(MCPCB)
3) High thermal conductivity to 3W/MK
4) Heavy copper up to 3oz
5) Proceeding thickness: 0.4-6.0mm thick
6) Plate through hole (PTH≥20μm)
7) BGA(mininum pad at 14 mil), Impedance control (+/-10)
8) V-Groove, Punch, CNC mill
9) Long strips, composite aluminum
10) ENIG, HASL, OSP and Immersion tin

 

Build Up

     

Single sided                                                                                     Double sided type(1)

   

Double sided type(2)                                                                        Multilayer                

 

MCPCB Capabilities 2018

NO. Parameter Value
1 Type of Metal Core Aluminum, Copper, Iron
2 Model of Metal Core A1100, A5052, A6061, A6063, C1100
3 Surface Finish HASL, Immersion Gold, Immersion Silver, OSP
4 Thickness of Surface plating HASL: Sn>2.54µm, ENIG: Au 0.025-0.1µm, Ni 2.5-5µm
5 Layer Count 1-4 Layers
6 Maximum of Board Size 23" x 46" (584mm×1168mm)
7 Mininum of Board Size 0.1969" x 0.1969" (5mm×5mm)
8 Board Thickness 0.0157" x 0.2362" (0.4-6.0mm)
9 Copper Thickness 0.5OZ(17.5µm),1OZ(35µm),2OZ(70µm),3OZ(105µm),4OZ(140µm) to 10oz (350µm)
10 Minimum Track Width 5mil (0.127mm)
11 Minimum Space 5mil (0.127mm)
12 Minimum Hole Size 0.0197" (0.5mm)
13 Maximum Hole Size No limit
14 Minimum Holes Punched PCB thickness <1.0mm: 0.0394" (1.0mm)
PCB thikness 1.2-3.0mm: 0.0591" (1.5mm)
15 PTH Wall Thickness >20µm
16 Tolerance of PTH ±0.00295" (0.075mm)
17 Tolerance of NPTH ±0.00197" (0.05mm)
18 Deviation of Hole Position ±0.00394" (0.10mm)
19 Outline Tolerance Routing: ±0.00394" (0.1mm)
Punching: ±0.00591" (0.15mm)
20 Angle of V-cut 30°, 45°, 60°
21 V-cut Size 0.1969" x 47.24" (5mm×1200mm)
22 Thickness of V-cut Board 0.0236" x 0.1181" (0.6-3mm)
23 Tolerance of V-cut Angle ±5º
24 V-CUT Verticality ≤0.0059" (0.15mm)
25 Minimum Square Slots Punched PCB thickness < 1.0mm: 0.0315" x 0.0315" (0.8 x 0.8mm)
PCB thickness 1.2-3.0mm: 0.0394" x 0.0394" (1.0 x 1.0mm)
26 Minimum BGA PAD 0.01378" (0.35mm)
27 Minimum Width of Solder Mask Bridge. 8mil (0.2032mm)
28 Minimum Thickness of Solder Mask >13µm (0.013mm)
29 Insulation Resistance 1012ΩNormal
30 Peel-off Strength 2.2N/mm
31 Solder float 260℃ 3min
32 E-test Voltage 50-250V
33 Thermal Conductivity 0.8-8W/M.K
34 Warp or Twist ≤0.5%
35 Flammability FV-0
36 Minimum Height of Component indicator 0.0059"(0.15mm)
37 Minimum Open Solder Mask on Pad 0.000394" (0.01mm)

                        

Metal Core PCB Sample Introduction

Aluminium PCB Built On 1 W/K Thermal Conductivity for Power LED Lighting

China Aluminium PCB Built On 1 W/K Thermal Conductivity for Power LED Lighting Supplier

Large Image :  Aluminium PCB Built On 1 W/K Thermal Conductivity for Power LED Lighting

Product Details:

Place of Origin: China
Brand Name: Bicheng Enterprise Limited
Certification: UL
Model Number: BIC-0817-V8.17

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: USD20~30
Packaging Details: Vaccum
Delivery Time: 5-6 working days
Payment Terms: T/T/ Paypal
Supply Ability: 45000 pieces per month
Detailed Product Description
Thermal Conductivity: 1W/MK Dielectric Material, MCPCB Board Thick: 2.0mm ±0.20
Copper Thick: 1 Oz Surface Finish: Hot Air Soldering
Solder Mask Color: White Colour Of Component Legend: Black
TEST: 100% Electrical Test Prior Shipment

Product profile

 

1.1 General description


This is a type of single sided metal core PCB built on aluminum base with 1W/MK dielectric

for the application of power LED lighting. It's 2.0 mm thick, black silkscreen over white solder

mask and HASL on pads. The base material is used from ILM brand, entire board supplying

3 types different PCBs per panel. Each connected by v-cut line. They're fabricated per IPC

6012 Class 2 using supplied Gerber data. Each 20 panels are packed for shipment.

 

1.2 Features and benifits


A. Effective heat dissipation reduces the operating temperature of the module and prolongs

     the service life;
B. Optimization combination of power circuit and control circuit;
C. Reduce the operating temperature of the equipment;
D. Improve the power density and reliability of the device;
E. Meeting your PCB needs from prototype to mass production;
F.  Powerful PCB capabilities support your reaearch and development, sales and marketing;
G. Delivery on time. Higher than 98% on-time-delivery rate;
H. UL recognized and RoHS Directive-compliant.


1.3 Application


Preamplifier; Motor driver; Insulation heat conduction of semiconductor devices; All kinds

of energy-saving LED lights.


1.4 Parameter and data sheet

PCB SIZE 239 x 137mm=3 types = 3 PCS
BOARD TYPE Aluminum PCB, IMS PCB
Number of Layers Single sided PCB
Surface Mount Components YES
Through Hole Components NO
LAYER STACKUP copper ------- 35um(1oz)
1W/MK dielectric material
Aluminum 5052
TECHNOLOGY  
Minimum Trace and Space: 62.4 mil /- mil
Minimum / Maximum Holes: 4.2 / 4.2 mm
Number of Different Holes: 1
Number of Drill Holes: 21
Thermal resistance(°C/W) ≤0.45
Breakdown Voltage(VDC) 4000
Impedance Control no
BOARD MATERIAL  
Thermal conductivity 1W/MK dielectric material, MCPCB
Final foil external: 1oz
Final foil internal: 0oz
Final height of PCB: 2.0mm ±0.20
PLATING AND COATING  
Surface Finish Hot Air Soldering
Solder Mask Apply To: Top. 12µm Minimum.
Solder Mask Color: White
Solder Mask Type: LPSM
CONTOUR/CUTTING Routing, V-cut
MARKING  
Side of Component Legend TOP
Colour of Component Legend Black
Manufacturer Name or Logo: Marked on the board in a conductor and leged FREE AREA
VIA no via
FLAMIBILITY RATING UL 94-V0 Approval MIN.
DIMENSION TOLERANCE  
Outline dimension: 0.0059" (0.15mm)
Board plating: 0.0030" (0.076mm)
Drill tolerance: 0.002" (0.05mm)
TEST 100% Electrical Test prior shipment
TYPE OF ARTWORK TO BE SUPPLIED email file, Gerber RS-274-X, PCBDOC etc
SERVICE AREA Worldwide, Globally.

Aluminium PCB Built On 1 W/K Thermal Conductivity for Power LED Lighting

 

Contact Details
BICHENG ENTERPRISE LIMITED

Contact Person: Ms. Natalie Xue

Tel: 86-755-27374946-27374847

Fax: 86-755-27374947

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